. Remote Automation Solutions Form Number A6206 Part Number D301232X012 February 2007 FloBoss 107 Flow Manager Instruction Manual. FloBoss 107 Instruction Manual ii Issued Feb-07 Revision Tracking Sheet February 2007 This manual may be revised periodically to incorporate new or updated information. The revision date of each page appears at the bottom of the page opposite the page number.
ROCLINK 800 Configuration Software User Manual (FloBoss 107). Issued Jan-08. FB103/104/107/407/503/504) in the Device Type frame.
A change in revision date to any page also changes the date of the manual that appears on the front cover. Listed below is the revision date of each page (if applicable): Page Revision Initial issue Feb-07 ROCLINK and FloBoss are trademarks of one of the Emerson Process Management companies. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners. © 2007 Remote Automation Solutions, division of Emerson Process Management.
All rights reserved. Printed in the U.S.A. Www.EmersonProcess.com/flow While this information is presented in good faith and believed to be accurate, Emerson Process Management does not guarantee satisfactory results from reliance upon such information. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding the performance, merchantability, fitness or any other matter with respect to the products, nor as a recommendation to use any product or process in conflict with any patent. Emerson Process Management reserves the right, without notice, to alter or improve the designs or specifications of the products described herein.
Issued Feb-07 Contents iii Contents Chapter 1 – General Information 1-1 1.1 Scope of Manual. 1-2 1.2 FloBoss 107 Overview.
1-2 1.3 Hardware. 1-5 1.3.1 Processor and Memory. 1-6 1.3.2 Backplane. 1-6 1.3.3 Expansion Rack. 1-6 1.3.4 Central Processing Unit (CPU). 1-6 1.3.5 Battery and Super-capacitor.
1-8 1.3.6 Built-in Inputs and Outputs. 1-8 1.3.7 Built-in Communications.
1-8 1.3.8 Built-in Resistance Thermal Device (RTD). 1-10 1.3.9 Built-in Loop Output Power. 1-10 1.3.10 Optional Inputs and Outputs. 1-10 1.3.11 Optional Communication Module – COM3. 1-11 1.3.12 Optional Multi-Variable Sensor (MVS). 1-11 1.3.13 Optional License Key.
1-12 1.4 Firmware. 1-12 1.4.1 History Points. 1-13 1.4.2 Alarm Log. 1-15 1.4.3 Event Log. 1-15 1.4.4 Security. 1-16 1.4.5 I/O Database.
1-16 1.4.6 Function Sequence Tables (FST). 1-16 1.4.7 PID Control. 1-16 1.4.8 Spontaneous-Report-By-Exception (SRBX) Alarming.
1-17 1.4.9 Softpoints. 1-17 1.4.10 Opcodes. 1-17 1.4.11 Pass Through Communications. 1-18 1.4.12 ROC and Modbus Protocols. 1-18 1.4.13 User C Programs. 1-18 1.5 ROCLINK 800 Configuration Software.
1-19 1.6 Product Electronics. 1-20 1.6.1 Real-Time Clock. 1-20 1.6.2 Diagnostic Monitoring. 1-20 1.6.3 Automatic Self Tests. 1-21 1.6.4 Low Power Mode. 1-21 1.7 Flow Measurements.
1-21 1.8 Additional Information. 1-23 Chapter 2 – Installation and Use 2-1 2.1 Installation Requirements. 2-1 2.1.1 Environmental Requirements.
2-1 2.1.2 Site Requirements. 2-2 2.1.3 Compliance with Hazardous Area Standards.
2-4 2.2 Power Installation Requirements. 2-5 2.3 Grounding Installation Requirements. 2-5 2.3.1 Installing Grounding for the FloBoss 107.2-6 2.3.2 I/O Wiring Requirements. 2-7.
iv Contents Issued Feb-07 2.4 Installing the FloBoss 107 and Expansion Rack. 2-7 2.4.1 Required Tools. 2-7 2.4.2 Installing the FloBoss 107 without an Expansion Rack. 2-8 2.4.3 Installing the FloBoss with an Expansion Rack.
2-9 2.4.4 Removing an Expansion Rack. 2-11 2.4.5 Removing and Installing Module Covers. 2-11 2.4.6 Removing and Installing Wire Channel Covers. 2-12 2.5 Memory Backup Battery.
2-12 2.5.1 Removing and Installing the Battery. 2-13 2.6 Central Processor Unit (CPU).
2-13 2.6.1 Removing the CPU Module. 2-14 2.6.2 Installing the CPU Module. 2-15 2.7 License Keys. 2-16 2.8 Startup and Operation. 2-16 2.8.1 Startup. 2-16 2.8.2 Operation.
2-17 Chapter 3 – Power Connections 3-1 3.1 Power Input Descriptions. 3-1 3.2 Determining Power Consumption. 3-3 3.3 Wiring Connections. 3-8 3.4 Wiring Power to the CPU Module. 3-9 Chapter 4 – Inputs/Outputs and RTD Inputs 4-1 4.1 I/O Description. 4-1 4.2 Installing a Module.4-5 4.3 Removing a Module. 4-6 4.4 Wiring a Module.4-6 4.5 Selecting the Type of I/O.
4-7 4.6 Analog Inputs (AI).4-9 4.6.1 Wiring the Analog Inputs. 4-9 4.7 Analog Outputs (AO). 4-11 4.7.1 Wiring the Analog Outputs. 4-11 4.8 Discrete Inputs (DI).
4-12 4.8.1 Wiring the Discrete Inputs. 4-13 4.9 Discrete Outputs (DO). 4-13 4.9.1 Wiring the Discrete Outputs.
4-14 4.10 Pulse Inputs (PI). 4-15 4.10.1 Wiring the Pulse Inputs.
4-16 4.11 Resistance Temperature Detector (RTD) Input. 4-16 4.11.1 Wiring the RTD Input.
4-17 Chapter 5 – Communications 5-1 5.1 Communications Overview. 5-1 5.2 Installing/Removing a Communications Module.
5-4 5.3 Wiring the Local Operator Interface (LOI) Port. 5-5 5.3.1 Using the LOI. 5-5 5.4 Wiring EIA-485 (RS-485) Communications. 5-6 5.5 Wiring EIA-232 (RS-232) Communications. 5-7 5.6 Wiring the Liquid Crystal Display (LCD).
5-8. Issued Feb-07 Contents v Chapter 6 – Multi-Variable Sensor (MVS) 6-1 6.1 MVS Overview. 6-1 6.2 Installing/Removing an MVS Module. 6-3 6.3 Configuring a Multi-drop MVS Module Setup. 6-3 6.4 MVS Lightning Protection. 6-5 Chapter 7 – Troubleshooting 7-1 7.1 General Guidelines. 7-1 7.2 Graphical User Interface (GUI).
7-2 7.3 Checklists. 7-3 7.3.1 LEDs. 7-3 7.3.2 Serial Communications. 7-3 7.3.3 Inputs/Outputs. 7-4 7.3.4 Preserving Configuration and Log Data. 7-5 7.3.5 ROCLINK 800 Configuration Software.
7-5 7.3.6 Powering Up.7-6 7.3.7 Multi-Variable Sensor (MVS). 7-6 7.3.8 Resistance Thermal Device (RTD). 7-7 7.4 Procedures. 7-7 7.4.1 Resetting the FB107. 7-7 7.4.2 Restarting and Reconfiguring the FB107. 7-8 7.4.3 Troubleshooting Analog Inputs.
7-8 7.4.4 Troubleshooting Analog Outputs. 7-9 7.4.5 Troubleshooting Discrete Inputs. 7-10 7.4.6 Troubleshooting Discrete Outputs.
Floboss 107 User Manual
7-11 7.4.7 Troubleshooting Pulse Inputs. 7-11 7.4.8 Troubleshooting RTD Inputs. 7-12 7.4.9 Troubleshooting MVS. 7-13 Appendix A – Glossary A-1 Index I-1. vi Contents Issued Feb-07. FloBoss 107 Instruction Manual Issued Feb-07 General Information 1-1 Chapter 1 – General Information This manual describes the FloBoss™ 107 Flow Manager (“FB107”), part of the family of FloBoss flow computers manufactured by Remote Automation Solutions, a division of Emerson Process Management.
Floboss 407 Instruction Manual
For information about the software you use to configure the FB107, refer to the ROCLINK™ 800, Configuration Software User Manual (for FloBoss 107) (Form A6217). This chapter provides an overview of the FB107 and its components.