Here is our extensive Yale forklift manual library (PDF formats) that includes the forklift repair and parts documentation and service instructions that you need for. Find great deals on eBay for yale stacker. Shop with confidence. Sep 28, 2017 - YALE (A372) MPC060VG LIFT TRUCK Service Repair Manual. 5500 YRM 1628 10/13 WALKIE HYDRAULIC SYSTEM.
This is the Highly Detailed factory service repair manual for theYALE (A372) MPC060VG LIFT TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. They are specifically written for the do-it-yourself-er as well as the experienced mechanic.YALE (A372) MPC060VG LIFT TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
YALE (A372) MPC060VG LIFT TRUCK Service Repair Manual. 1.
MPC080VG (A283), MPC060VG (A372), MTR005-F (C902), MTR007-F (C903) SERVICE MANUAL CONTENTS SECTION PART NUMBER YRM NUMBER REV DATE FRAME. 5500 YRM 1580 10/13 AC MOTOR REPAIR. (WITH EPAS). 5242 YRM 1283 10/13 A/C MOTOR REPAIR S/N A474N03000L= S/N A497N030000L= S/N D801N02161L= S/N E826N01917L=. 5500 YRM 1621 02/14 MASTER DRIVE UNIT. (WITH EPAS). 5241 YRM 0961 10/13 MASTER DRIVE UNIT S/N D801N03000L= S/N A474N03000L= S/N A497N030000L= S/N E826N03000L=.
5500 YRM 1609 06/14 STEERING MECHANISM. 5500 YRM 1627 10/13 BRAKES. 5500 YRM 1628 10/13 WALKIE HYDRAULIC SYSTEM. 5500 YRM 1629 10/13 USER INTERFACE SUPERVISOR FUNCTIONS. 5500 YRM 1630 07/14 USER INTERFACE SERVICE TECHNICIAN. 5500 YRM 1631 07/14 ELECTRICAL SYSTEM.
5500 YRM 1632 10/13 INDUSTRIAL BATTERY. 5241 YRM 0001 09/14 LIFTING MECHANISM. 5500 YRM 1589 10/13 METRIC AND INCH (SAE) FASTENERS. 5241 YRM 0231 10/13 CAPACITIES AND SPECIFICATIONS. 5500 YRM 1633 10/13 DIAGRAMS. 5500 YRM 1634 10/13 PERIODIC MAINTENANCE. 5500 YRM 1635 10/13 CONTROLLER DIAGNOSTICS.
5500 YRM 1657 11/13 8KHD (A283), 6KHD (A372), 10K (C902), 15K (C903) PART NO. 550090933 (09/14). Maintenance FRAME MPC080-VG A283; MPC060-VG A372; MTR005-F C902; MTR007-F C903 PART NO. 5500 YRM 1580. SAFETY PRECAUTIONS MAINTENANCE AND REPAIR. The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the product.
Updated technical service information may be available from your local authorized Yale® dealer. Service Manuals provide general guidelines for maintenance and service and are intended for use by trained and experienced technicians. Failure to properly maintain equipment or to follow instructions con- tained in the Service Manual could result in damage to the products, personal injury, property damage or death.
When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load. Do not lift heavy parts by hand, use a lifting mechanism. Wear safety glasses.
DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section. Keep the unit clean and the working area clean and orderly. Use the correct tools for the job. Keep the tools clean and in good condition.
Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to re- move parts. Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs. Be sure to follow the WARNING and CAUTION notes in the instructions. Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems. Batteries generate flammable gas when they are being charged.
Keep fire and sparks away from the area. Make sure the area is well ventilated. NOTE: The following symbols and words indicate safety information in this man- ual: WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury and property damage. On the lift truck, the WARNING symbol and word are on orange back- ground.
The CAUTION symbol and word are on yellow background. ©2013 Yale Materials Handling Corp. TABLE OF CONTENTS General.1 Description.1 Features. 4 MPC060-VG and MPC080-VG. 4 MTR005-F and MTR007-F.4 Covers. 4 Special Precautions.4 Frame Separation and Assembly. 4 MPC060-VG and MPC080-VG.4 Frame Separation.
4 Painting Instructions. 5 Label Replacement.5 Battery Compartment.7 This section is for the following models: (MPC080-VG) A283; (MPC060-VG) A372; (MTR005-F) C902; (MTR007-F) C903 FRAME Table of Contents i. General DESCRIPTION This section describes the frames for the MPC060- VG, MPC080-VG, MTR005-F, and MTR007-F trucks. Repair procedures for major systems/parts that fasten to the frame are found in separate YRM sections.
MPC060-VG and MPC080-VG trucks have a main frame weldment and a fork frame weldment. The main frame weldment has mounts for the master drive unit (MDU), the lift pump and motor assembly, and electrical system components. The mounting holes for the casters are in the main frame weldment.
The fork frame weldment is fastened to the main frame weldment by the links of the lifting mechanism. The fork frame weldment is raised by a lift cylinder connected to the main frame weldment and fork frame weldment. The lift cylinder raises the battery end of the fork frame weldment and the linkage mechanism moves the load wheels to raise the fork tips at the rear of the fork frame weldment. See Figure 1.
MTR005-F and MTR007-F trucks have a single-frame weldment composed of the operator's compartment, battery compartment, and master drive unit (MDU) compartment. The frame weldment has mounts for the MDU and electrical system components.
See Figure 2. Most truck repairs are performed on the individual components that are bolted to the frame weldment and not to the frame weldment itself. 0100 YRM 1580 General 1. 1. MAIN FRAME WELDMENT 2. FORK FRAME WELDMENT Figure 1.
Frame Weldments (MPC060/080-VG) General 0100 YRM 1580 2. Figure 2. Frame Weldment (MTR005/007-F) 0100 YRM 1580 General 3. FEATURES MPC060-VG and MPC080-VG The MPC060-VG and MPC080-VG frames have mounts for:. The Electrical System Parts. The Lift Pump and Motor Assembly.
The Master Drive Unit. Lift Cylinder. Lift Linkage MTR005-F and MTR007-F The MTR005-F and MTR007-F frames have mounts for:. The Electrical System Parts. The Master Drive Unit COVERS The drive unit compartment is concealed behind a contoured, front cover which fits securely around the drive unit and steer support to the frame. A lower cover fits around the base of the drive unit platform and is secured in place with three screws after the front cover has been installed.
See Periodic Maintenance 8000YRM1635 for remove/install procedures. Special Precautions WARNING The capacitor in the transistor controller can hold an electrical charge after the battery is disconnec- ted. To prevent an electrical shock and personal injury, discharge the capacitor before inspecting or repairing any component in the drive unit com- partment. Wear safety glasses.
Make certain that the battery has been disconnected. CAUTION To avoid controller damage, always disconnect the battery, discharge the capacitor, and never put power to the controller while any power wires are disconnected. Never short any controller ter- minal or motor terminal to the battery.
Make sure to use proper procedure when servicing the con- troller. Verify that the key switch is in the OFF position and the battery connector is completely discon- nected.
Frame Separation and Assembly MPC060-VG AND MPC080-VG Frame Separation WARNING Forklift truck frames and components may have polyurethane paint. Welding, burning, or other heat sufficient to cause thermal decomposition of the paint, may release isocyanates. These chemi- cals are allergic sensitizers to the skin and respi- ratory tract and overexposure may occur without odor warning. Should work be performed, utilize good industrial hygiene practices, including re- moval of all paint (prime and finish coats) to the metal around the area to be welded, local ventila- tion, and/or supplied air respiratory protection. Special Precautions 0100 YRM 1580 4. DO NOT make repairs or adjustments unless you have been properly trained and authorized to do so. Improper repairs and adjustments can create dangerous operating conditions.
DO NOT operate a lift truck that needs repairs. Report the need for repairs to your supervisor immediately. If repair is necessary, turn the key switch to the OFF posi- tion, disconnect the battery connector, and attach a DO NOT OPERATE tag to the control handle. In some cases a main frame weldment or a fork frame weldment may be damaged, while the rest of the truck is still usable. The two frames may be separated from each other. The main frame weldment is connected to the fork frame weldment by the lift cylinder, upper links, and rocker arms.
Disconnect/connect these components to separate/assemble the frames. See the section Lifting Mechanism 4000YRM1589. Refer to Upper Link - Remove/Install, and Rocker Arm - Remove/Install.
See the section Walkie Hydraulic System 1900YRM1629. Refer to Lift Cylinder - Remove/ Install. Painting Instructions WARNING Always use solvents and paints in an area with ventilation. DO NOT use solvents or paints near heat or fire. Cleaning solvents can be flammable and toxic and can cause skin irritation. Wear protection for eyes and skin.
When using cleaning solvents, always follow the recommendations of the manufacturer. Remove all dirt from the surface to be painted. Clean the area to be painted using a solvent for painted surfaces.
Remove all oil and grease. Remove the top surface of paint and all rust from the metal using sandpaper. Paint all metal surfa- ces where the paint is completely removed using primer. Apply the primer before applying the color paint. Protect all surfaces that will not be painted. DO NOT paint cylinder rods, cables, labels, plates, or controls. Paint all the surfaces the original color, using Yale® paint.
Follow the directions on the con- tainer. Label Replacement WARNING Replace damaged WARNING or CAUTION labels immediately. If labels or information plates are missing or dam- aged, they must be replaced. See Figure 3. NOTE: The nameplate is installed using rivets. Re- move old rivets before installing a new nameplate.
See your Yale® lift truck dealer to make sure the nameplate information is correct and complete before installing a new nameplate. Fasten the nameplate with the rivet heads outside. Make sure the surface is dry and has no oil or grease. DO NOT use solvent on new paint.
Clean the surface of old paint using a cleaning solvent. Remove the paper from the back of the label.
DO NOT touch the adhesive surface. NOTE: The label cannot be moved after it touches the surface. Carefully hold the label in the correct position above the surface. Put the label in the correct po- sition on the surface.
Make sure all air is removed from under the label and the corners and edges are tight. 0100 YRM 1580 Painting Instructions 5. Figure 3. Labels and Decals Location on MTR005-F, MTR007-F, MPC060-VG, and MPC080-VG Label Replacement 0100 YRM 1580 6. Legend for Figure 3 1.
LABEL - YALE 2. LABEL - PATENTS AND TRADEMARKS 3. LABEL - MANUFACTURER 4. LABEL - FAST SPEED 5. OPERATING MANUAL 6. LABEL - AC POWER 7.
LABEL - FREEZER, ARCTIC, OR EE OPTION 8. LABEL - BATTERY DISCHARGE NOTICE 9. LABEL - WARNING/OPERATION 11. DECAL - NO STEP 12. UL INSPECTION PLATE 13.
NAMEPLATE 14. NAMEPLATE - NON-UL 15. LABEL - POWER AND PARKING BRAKE 16. LABEL - PINCH WARNING Battery Compartment WARNING Batteries are heavy. Use care to avoid injury.
Al- ways use a battery roller stand or tray when trucks are equipped with optional battery rollers or slide. Always wear protective clothing and eye protection when working with or near the battery. The battery compartment must be kept clean to en- sure proper operation and safety. Any fluids on or around the battery is an indication that electrolyte is spilling or leaking out.
Leaking batteries must be repaired or replaced and the battery compartment must be cleaned. Spacers are available to secure batteries that fit loosely in the battery compartment.
For instructions on changing the battery or adjusting the battery spacers, see the section Periodic Mainte- nance 8000YRM1635- Battery Maintenance. 0100 YRM 1580 Battery Compartment 7. NOTES 8. Maintenance AC MOTOR REPAIR. (WITH EPAS) MPE060-VG A292/B292.; MPE080-VG A287/B287.; MPE080-F B890; MPE060-F B896/C896; MTR005-F B902; MTR007-F B903; MPC060-F B904; MPC080-F B905; MTR005-F, MTR007-F C902 PART NO. 5242 YRM 1283. SAFETY PRECAUTIONS MAINTENANCE AND REPAIR.
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The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the product. Updated technical service information may be available from your local authorized Yale® dealer. Service Manuals provide general guidelines for maintenance and service and are intended for use by trained and experienced technicians.
Failure to properly maintain equipment or to follow instructions con- tained in the Service Manual could result in damage to the products, personal injury, property damage or death. When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load. Do not lift heavy parts by hand, use a lifting mechanism.
Wear safety glasses. DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks. Always use correct blocks to prevent the unit from rolling or falling.
See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section. Keep the unit clean and the working area clean and orderly.
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Use the correct tools for the job. Keep the tools clean and in good condition.
Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer.
Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to re- move parts. Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs. Be sure to follow the WARNING and CAUTION notes in the instructions. Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems. Batteries generate flammable gas when they are being charged.
Keep fire and sparks away from the area. Make sure the area is well ventilated. NOTE: The following symbols and words indicate safety information in this man- ual: WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
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CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury and property damage. On the lift truck, the WARNING symbol and word are on orange back- ground. The CAUTION symbol and word are on yellow background. ©2013 Yale Materials Handling Corp. TABLE OF CONTENTS General.1 Accessing the Drive Unit Compartment.1 MPE060/080-F, MPE060-VG, and MPE080-VG.1 MPC060/080-F and MTR005/007-F.2 Special Precautions.4 Discharging the Capacitors.
4 Description.6 AC Motor Repair.6 Remove. 6 Disassemble.7 Inspect.7 Assemble.7 Install. 8 Troubleshooting.10 This section is for the following models: (MPE060-VG) A292/B292.; (MPE080-VG) A287/B287.; (MPE080-F) B890; (MPE060-F) B896/C896; (MTR005-F) B902; (MTR007-F) B903; (MPC060-F) B904; (MPC080-F) B905; (MTR005-F, MTR007-F) C902 AC Motor Repair. (With EPAS) Table of Contents i. General This section contains repair and maintenance procedures for the AC traction motor. Additional information concerning the traction motor may be included in other sections when the information is more closely related to other systems.