Printed JCB 1CX, 208S Backhoe Loader Service Manual; Manufacturer Part Number: 9803/8500; Pages: 232; Covered Serial Numbers in Description. Jcb 1cx cablemaster backhoe loader parts catalog manual 6 for machines with serial numbers 0077999 this parts catalog is necessary for jcb 1cx.
This is the Highly Detailed factory service repair manual for theJCB 1CX BACKHOE LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. They are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 1CX BACKHOE LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable.
Using this repair manual is an inexpensive way to keep your vehicle working properly. Service Repair Manual Covers: General Information Care and Safety Routine Maintenance Attachments Body and Framework Electrics Controls Hydraulics Transmission Brakes Engine File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 1CX BACKHOE LOADER Service Repair Workshop Manual. Looking for some other Service Repair Manual,please check: Thanks for visiting!
JCB 1CX BACKHOE LOADER Service Repair Manual SN（806000 Onwards）. 1.
Service Manual 1CX, 208S Backhoe Loader PUBLISHED BY THE TECHNICAL PUBLICATIONS DEPARTMENT OF JCB SERVICE; © WATERLOO PARK, UTTOXETER, STAFFORDSHIRE, ST14 5PA, ENGLAND Tel. ROCESTER (01889) 590312 PRINTED IN ENGLAND Publication No. 9803/8550 issue 12 General Information 1 Care & Safety 2 Routine Maintenance 3 Attachments A Body & Framework B Electrics C Controls D Hydraulics E Transmission F Brakes G Engine K R Open front screen. Introduction This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training by JCB Technical Training Department. These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques associated with the maintenance and repair of hydraulic earthmoving equipment. Renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter of course.
The world’s first skid steer backhoe loader A history of innovation The 1CX skid steer backhoe loader is the most recent in a long line of world JCB firsts.
It is expected that components will be cleaned and lubricated where appropriate, and that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt. Finally, please remember above all else SAFETY MUST COME FIRST! The manual is compiled in sections, the first three are numbered and contain information as follows: 1 = General Information - includes torque settings and service tools.
2 = Care & Safety - includes warnings and cautions pertinent to aspects of workshop procedures etc. 3 = Routine Maintenance - includes service schedules and recommended lubricants for all the machine. The remaining sections are alphabetically coded and deal with Dismantling, Overhaul etc.
Of specific components, for example: A = Attachments B = Body & Framework.etc. The page numbering in each alphabetically coded section is not continuous. This allows for the insertion of new items in later issues of the manual. Section contents, technical data, circuit descriptions, operation descriptions etc are inserted at the beginning of each alphabetically coded section.
All sections are listed on the front cover; tabbed divider cards align directly with individual sections on the front cover for rapid reference. Where a torque setting is given as a single figure it may be varied by plus or minus 3%. Torque figures indicated are for dry threads, hence for lubricated threads may be reduced by one third.
With the exception of slewing operations 'Left Hand' and 'Right Hand' are as viewed from the rear of the machine facing forwards. 9803/8550 Issue 1. Colour Coding The following colour coding, used on illustrations to denote various conditions of oil pressure and flow, is standardised throughout JCB Service Publications. Blue: Neutral Circuit Pressure. Red: Pressure generated by the operation of a service. Depending on application this may be anything between Neutral Circuit Pressure and M.R.V. Operating Pressure.
Pink: Pressure that is above Neutral Circuit Pressure but lower than that denoted by Red. Green: Exhaust Light Oil subjected to a partial vacuum due Green: to a drop in pressure (cavitation). Yellow: Oil trapped within a chamber or line, preventing movement of components (lock-up). Orange: Oil pressure used in a controlling device (servo).
Contents Page No. Identifying Your Machine 1 - 1 Torque Settings - Unsealed Hoses and Adapters 2 - 1 - ‘O’ Ring Face Seal System 2 - 3 - ‘Torque Stop’ Hose System 2 - 4 Service Tools - Numerical List 3 - 1 - Electrics 4 - 1 - Hydraulics 4 - 2 Sealing and Retaining Compounds 5 - 1 i General Information 9803/8550 i Issue 2. Section 1 Section 1. 1 - 1 Section 1 General Information 9803/8550 Section 1 1 - 1 Issue 4 Identifying Your Machine Machine Identification Plate The machine identification plate A is located as shown. It is stamped with the serial numbers of the major individual units. Typical Vehicle Identification Number (VIN) SLP 1CX S B V E 751601 World Manufacturer Identification Machine Model Machine Type (S = Standard, H = High-flow) Build Type (A = Canopy, B = Cab) Year of Manufacture: T = 1996 1 = 2001 V = 1997 2 = 2002 W = 1998 3 = 2003 X = 1999 4 = 2004 Y = 2000 5 = 2005 Manufacturer Location (E = England) Product Identification Number (PIN) Unit Identification The engine serial number on XUD engines is stamped on an aluminium plate B on the side of the cylinder block. On Perkins engines the number is stamped on a label F on the right side of the cylinder block.
The chassis serial number C is stamped on the front wall of the cab above the machine identification plate. The hydraulic motors have the date of manufacture stamped on a plate as shown at D. The hydraulic pump unit serial number is stamped on a plate on the bottom of the pump as shown at E.
If any of the above units are replaced with new ones, the relevant serial number on the Machine Identification Plate will be superseded. Either stamp the plate with the new number or stamp out the old number. 203650 D E 260 203640 C A S255430 F 1 2 3 4 5 6 7 1 2 3 4 5 6 7 B Left Side, Right Side In this manual, 'left' and 'right' mean your left and right when you are seated correctly in the machine, facing the loader. CONSTRUCTOR MADE IN UK JCB COMPACT PRODUCTS LIMITED HAREWOOD ESTATE, LEEK ROAD, CHEADLE, STOKE ON TRENT, UNITED KINGDOM ST10 2JU R Vehicle Identification No. Product Identification No. ENGINE SERIAL No. WEIGHT PUMP SERIAL No.
YEAR OF MANUFACTURE MODEL 80/1269/EEC MODEL 80/1269/EEC POWER KW R.P.M. POWER KW R.P.M. 160 170 170 HF 35.7 37.3 37.3 2600 2800 2800 817/19702 1CX HF1CX 190 190 HF 1110 1110 HF 37. 59.7 59.7 68.6 68.6 2200 2200 2200 220035.7 2600160 HF 2800 37.3 180 44.7 2800180 HF 44.7.
2 - 1 Section 1 General Information 9803/8550 Section 1 2 - 1 Issue 2. Torque Settings Use only where no torque setting is specified in the text. Values are for dry threads and may be within three per cent of the figures stated.
For lubricated threads the values should be REDUCED by one third.
The JCB 1CX backhoe loader is extremely nimble, not just because of its compact size; it’s also blessed with cutting edge controls to make manoeuvering easy. Hydraulic servos reduce lever efforts to a minimum and seat-mounted twin ergonomic joystick controls are positioned for easy use. There’s an auxiliary hand tools circuit, while joystick-mounted auxiliary control push buttons make attachment operation easy.
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To turn on its own axis, the 1CX has a skid steer transmission system controlled through servo hand controls for ease and precision. We’ve designed the JCB 1CX mini backhoe loader to spend as much of its time as possible working hard for you. The large opening bonnet allow for excelled access for routine maintenance and service. The hourmeter and warning light cluster are also in the side panel, and this assembly includes a warning buzzer to sound malfunction alerts. We’ve fitted the 1CX with a heavy duty harness with secured sealed connectors to prevent water and dust ingress.
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The connectors conform to IP67 (DIN 40 050) standards. A woven nylon outer covering protects the harness against abrasion and also improves its resistance to water penetration.